Evaluating the digitalization capability and display of KPIs for two fertilizer plants of Petrovietnam

  • Minh Thuan Huynh Vietnam Petroleum Institute
  • Van Nhan Truong Vietnam Petroleum Institute
  • Duong Hai Le Vietnam Petroleum Institute
  • Ngoc Thanh Tran Petrovietnam Ca Mau Fertilizer Joint Stock Company (PVCFC)
  • Van Chuong Bui Petrovietnam Ca Mau Fertilizer Joint Stock Company (PVCFC)
  • Quang Hieu Pham Petrovietnam Fertilizer and Chemicals Corporation (PVFCCo)
  • Hong Hoa Pham Petrovietnam Fertilizer and Chemicals Corporation (PVFCCo)
  • Minh Hieu Nguyen Petrovietnam Fertilizer and Chemicals Corporation (PVFCCo)

Tóm tắt

The study partially funded by the Vietnam Oil and Gas Group (Petrovietnam) assesses the infrastructure, OT/IT systems, and data handling at two fertilizer plants. Although well-equipped with automation control technology, the plants lack seamless integration, connectivity, and encounter limitations in communication between systems. To address these issues, the study advocates for the integration of digital technology, emphasizing its potential for enhancing efficiency, facilitating optimal management, and guiding strategic direction. Following an assessment of infrastructure, key performance indicator (KPI) system requirements, and data management, the study proposes an initial application of digital technology to link KPI displays. The outlined scope, initial costs, investment phases, and implementation schedule indicate a total initial investment of around VND 37 - 39 billion, accompanied by annual maintenance costs ranging from VND 3.7 to 4.1 billion. Expected economic and social benefits involve improved management at both Petrovietnam and plant levels through the KPI system, with an estimated energy cost savings of 1%, equivalent to roughly VND 44.6 billion. The project aims to position the fertilizer plants and Petrovietnam as leaders in technology, contributing to sustainability and enhancing their global industry reputation.

Các tài liệu tham khảo

McKinsey & Company, “What are industry 4.0, the fourth industrial revolution, and 4IR?”, 17/8/2022. [Online]. Available: https://www.mckinsey.com/featured-insights/mckinsey-explainers/what-are-industry-4-0-the-fourth-industrial-revolution-and-4ir#/.

Maximilian Schroeck, Anne Kwan, Jon Kawamura, Cristina Stefanita, and Deepak Sharma, “Digital industrial transformation: Reinventing to win in Iindustry 4.0”, 17/6/2019. [Online]. Available: https://www2.deloitte.com/us/en/insights/focus/industry-4-0/digital-industrial-transformation-industrial-internet-of-things.html.

Martin Luenendonk, “Industry 4.0: Definition, design principles, challenges, and the future of employment”, 23/9/2019. [Online]. Available: https://www.cleverism.com/industry-4-0/.

Reliabilityweb, “MRO inventory rationalization and optimization”. [Online]. Available: https://reliabilityweb.com/articles/entry/MRO_Inventory_Rationalization_and_Optimization.

AVEVA, “Case study - AVEVA maintenance management solution pays off for CF industrial fertilizer plant”, 2020. [Online]. Available: https://www.aveva.com/content/dam/aveva/documents/perspectives/success-stories/SuccessStory_AVEVA_CF-Industries_12-20.pdf.coredownload.inline.pdf.

Yokogawa, “Process automation and the IoT: Yokogawa’s Vigilant plant approach to the connected industrial enterprise”, 2015. [Online]. Available: https://www.yokogawa.com/vn/library/resources/white-papers/process-automation-and-the-iot-yokogawas-vigilantplant-approach-to-the-connected-industrial-enterprise/.

GE, “Vale fertilizantes (Yara Cubatão) saves $1.4M in production losses with asset performance management”. [Online]. Available: https://www.ge.com/digital/customers/vale-fertilizantes-saves-14m-production-losses-predix-asset-performance-management.

Plant Engineering, “Asset management is increasingly important for oil and gas companies”, 21/11/2019. [Online]. Available: https://www.oilandgaseng.com/articles/asset-management-is-increasingly-important-for-oil-and-gas-companies/.

Industrial Safety & Hygiene News (ISHN), “IBM announces collaborations to monitor worker safety”, 4/10/2019. [Online]. Available: https://www.ishn.com/articles/111632-ibm-announces-collaborations-to-monitor-worker-safety.

“MRO inventory rationalization and optimization”. [Online]. Available: https://reliabilityweb.com/articles/entry/MRO_Inventory_Rationalization_and_Optimization.

ARC Advisory Group, “Yokogawa collaborates to develop IIoT architecture for the delivery of new services”, 1/1/2017. [Online]. Available: https://www.arcweb.com/blog/yokogawa-collaborates-develop-iiot-architecture-delivery-new-services.

Yokogawa, “Digital platform system specification requirements”, 2023.

Honeywell, “VPI enterprise management for PMFP and CMFP”, 2022.

Industrial Safety & Hygiene News (ISHN), “IBM announces collaborations to monitor worker safety”. [Online]. Available: https://www.ishn.com/articles/111632-ibm-announces-collaborations-to-monitor-worker-safety.

Yokogawa, “Energy saving by optimum operation at an oil rrefinery”, 2017.

Honeywell, “Honeywell forge platform for fertilizers”, 2021.

Pupuk, “Digital fertilizer in Pupuk in Indonesia”, 2023.

William Poe, “Improving process economics of ammonia plant operations with advanced process control”, 2021. [Online]. Available: https://www.aveva.com/content/dam/aveva/documents/white-papers/Whitepaper_AVEVA_AmmoniaPlantOptimization_06-20.pdf.coredownload.inline.pdf.

Yokogawa, “PIMS - Tools for enterprise digital transformation”, 2023.

Đã đăng
2023-12-25
How to Cite
Huynh, M. T., Truong, V. N., Le, D. H., Tran, N. T., Bui, V. C., Pham , Q. H., Pham, H. H., & Nguyen , M. H. (2023). Evaluating the digitalization capability and display of KPIs for two fertilizer plants of Petrovietnam. Tạp Chí Dầu Khí, 2, 68-76. https://doi.org/10.47800/PVSI.2023.02-08

Most read articles by the same author(s)